14.6.11

Er...


... That's dedication.


13.6.11

Happy Birthday To Me!

I got an SR for my birthday!



A mini champs die cast model. Not a bad little replica. Looks like it's got an XT engine instead of the SR, but it's got lots of great details about it - fuel lines, brake lines, carbs etc. I've never been a die-hard die-cast fan but to have one of the humble SR is quite neat.

9.6.11

New Project!

I don't have the money or the space for another bike project, but I'm still getting the hankering to start breaking things and paying other people to fix my mistakes. Rather than continue working on bikes in the yard the plan is to start smaller, with just an engine, and work away on that in my bedroom.

I picked up an engine stand from Hanks Engineering for $43.00 delivered. (If you've got a MIG and bits of scrap metal around Stew Ross has kindly provided the plans to build one yourself here.) So this is where I'll be working...




Notice something missing?

I'm hunting around for all the peripherals at the moment (I've always borrowed other people's manuals) but the real test is proving to be the engine itself. It seems the days of $500 engines are gone, with Vic Wreckers and Scotts Motorcycles wanting around $1100 for a complete 400 engine. I've got an ad up on the forum, on the SR500 clubs website the and have also tried Find A Part, all with no luck.

I'd be able to get a reasonably-priced 400 engine from Japan quite easily, but I want to keep trying to find a 500 first - just because the smaller niggly thing like cam chain tensioner set up are the same that most English-speaking engine builders have dealt with. I know there's not a huge difference between the 400 and 500, but I'd like to get answers to my stupid questions in English rather than worry about googletranslate. Very much be thanking you.

So the hunt continues, I'll start doing some research into getting a donk from America or the Fatherland. If anybody knows of an engine being sold for around $500.00, drop me a line!

2.12.10

Working for the (top triple) Clamp Down

I really struggled for a pun there.

Anyway, top triple clamp stuff is going well. A few days ago I purchased some VHT grey primer and some gloss enamel engine paint to have a shot. Figuring that if it went badly then I'll just strip it back again.

After two light coats of primer.



I masked off the inside of the forks and stuck two scews in so i'd be able to move it around the yard when painting it, and hopefully it'd block the threads too. Same goes for the ignition mount.



It actually looks pretty good for a first attempt. As per the instructions the can I'm going to wait seven days and give it a final coat. I'm not too sure if I should clear coat it or something like that. Some people are telling me I should be sanding between coats and stick it in the oven or something like that but it seems to be going okay so far*.

As an aside I've ordered some handlebar mounts for the clamp as well as I've managed to lose my immaculate ones that are... well, I don't know where they are. They're in pretty ratty condition so i've started sanding them back with some degreaser on 800 grit wet and dry and they're going well. I gave them a rub with some 1200 grit to finish with some autosol and they've got a bit of a sheen to them.

Turns out they're coated in some kind of lacquer...



One I refinished on top, the lower one I haven't had a shot at yet.



And the good one from above.



Looks okay! I wonder if I should clear coat these? I'm going to paint some more of the fittings, but other than that, progress seems to be going pretty well.

*That usually means I'll stuff it, when I don't listen to other people.